High-Tolerance Alignment Sleeve is a very key component of MWD system, its functions include:
√ Sensor centering and positioning
√ Interference immunity and protection
√ Assembly and calibration benchmarks
√ Controlling the coaxiality of multiple features is difficult; the coaxiality error of the part, including the inner hole, outer circle, and stepped surface, must be ≤0.01mm.
√ High-precision surface machining is challenging; as a centering component, the surface roughness of the outer circle and inner hole must reach Ra0.8μm or higher.
√ Maintaining accuracy between processes is difficult; multiple clamping operations are required from roughing to finishing. The datum alignment error from each clamping operation accumulates, leading to final accuracy deviations.

MH Manufacturing Solution
Coaxiality Control (≤0.01mm)
HCN5000ⅢL Horizontal Machining Center (Small Giant Model).
Thin-wall Deformation Control
DMG MORI vertical machining center (DMC63V).
High-precision Internal / External Hole Machining
Swiss universal internal and external cylindrical grinder (RHU-500), high-precision universal external cylindrical grinder (MG1432A×1500). Grinding accuracy up to IT5 level, surface roughness Ra0.4μm, supports complex curved surface grinding.
Machining of Complex Angled Holes
Five-axis machining center (MIILE700U, HMC125U). Five-axis linkage can machine features at any angle, positioning accuracy ±0.003mm.
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