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High-Tolerance Alignment Sleeve

High-Tolerance Alignment Sleeve

√ Cylindricity: ±0.05mm
√ Concentricity: ±0.05mm
√ Profile of a Surface: ±0.1mm
√ Perpendicularity / angular consistency: ±0.5°
√ Roughness: Ra 0.2μm
High-Tolerance Alignment Sleeve is a downhole tool component, a MWD component, is the HRMS ALIGNMENT SLEEVE (centering sleeve) in the Measurement While Drilling (MWD) system.
MH has worked on such functional downhole tool component, especially MWD components for world leading customers for more than 20 years.

Product Introduction

High-Tolerance Alignment Sleeve is a very key component of MWD system, its functions include:

√ Sensor centering and positioning

√ Interference immunity and protection

√ Assembly and calibration benchmarks

 

Key Technical Challenges

√ Controlling the coaxiality of multiple features is difficult; the coaxiality error of the part, including the inner hole, outer circle, and stepped surface, must be ≤0.01mm.

√ High-precision surface machining is challenging; as a centering component, the surface roughness of the outer circle and inner hole must reach Ra0.8μm or higher.

√ Maintaining accuracy between processes is difficult; multiple clamping operations are required from roughing to finishing. The datum alignment error from each clamping operation accumulates, leading to final accuracy deviations.

product-800-599

 

MH Manufacturing Solution

 

Coaxiality Control (≤0.01mm)

HCN5000ⅢL Horizontal Machining Center (Small Giant Model).

Thin-wall Deformation Control

DMG MORI vertical machining center (DMC63V).

High-precision Internal / External Hole Machining

Swiss universal internal and external cylindrical grinder (RHU-500), high-precision universal external cylindrical grinder (MG1432A×1500). Grinding accuracy up to IT5 level, surface roughness Ra0.4μm, supports complex curved surface grinding.

Machining of Complex Angled Holes

Five-axis machining center (MIILE700U, HMC125U). Five-axis linkage can machine features at any angle, positioning accuracy ±0.003mm.

 

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